Electricity increase will disrupt SA automotive supply chainAIDCEC

According to bizcommunity.com, AIDCEC said rising input costs could stunt growth of volume and, particularly, exports, which in turn would make it difficult for the automotive sector to achieve targets for the country relating to inclusiveness, localisation and job creation.

AIDCEC CEO Thabo Shenxane said the tariff increase would also have a negative effect on the Eastern Cape economy which is driven by automotive manufacturing.

“As South Africa’s leading producer of vehicles and its biggest exporter, accounting for around 49% of SA’s vehicle exports, the Eastern Cape and by extension South Africa’s supply chain will be under even greater pressure to produce at competitive prices,” Shenxane told bizcommunity.com.

Renai Moothilal, executive director of the National Association of Automotive and Allied Manufacturers (Naacam), said he saw the Eastern Cape automotive manufacturing sector as a vital cog in the overall South African automotive sector which needed a competitive electricity system to ensure the sector’s wellbeing.

“Not too long ago, the cost-effective and stable electricity input was a competitive advantage of South Africa’s automotive value proposition. This is no longer the case, and the sector cannot keep absorbing such increases. The losers, in this case, will be regions that dominate autos production such as the Eastern Cape,” Moothilal said.

Shenxane said the tariff increases would have the most pronounced effect on small manufacturing companies and facilities.

“Electricity costs contribute more to the overall operating costs of small businesses than to that of larger establishments and another significant cost increase could be the final blow for already struggling businesses,” he said.

AIDCEC said, according to its experience generally, electricity costs are between and five percent and 10% of total operating expenses for medium to large auto manufacturers and up to 20% for smaller companies.

In the automotive sector, the metal, glass and rubber processing facilities would be impacted most as they operate higher energy consuming processes.

AIDCEC said around 13% of the automotive firms which supply OEMs directly fell into this category in Eastern Cape.

AIDCEC energy management project manager, Elmar Thiart, said every industry or company known for high energy consumption would have to continue evaluating alternative energy sources or an alternative method to manufacture the same product, in order to ensure long term sustainability.

“A focus on the low-cost energy improvement opportunities could assist in optimising ways in which resources and equipment are used, in addition to monitoring the behaviour of employees based on their mindset towards energy efficiency,” Thiart told bizcommunity.com.

“Where capital is made available, high impact projects with a low payback can be implemented. It is also critical that companies check that they are on the correct tariff charge and be aware that reduced rates on tariffs may be negotiated with the municipality,” Thiart added.

In addition to the issue of pricing, Shenxane said, in order to ensure a stable power supply network, [energy supplier] Eskom should be allowed by the government to work alongside independent power producers to help with energy supplementation where Eskom fails to meet demand.

“Investment in renewable resources in the short term to add to the supply network may be most expedient.”

“As we lobby and position the Eastern Cape for greater manufacturing-related investment, the issue of a stable power supply and reasonable tariffs is key,” added Shenxane.

He said AIDCEC was playing an active role in assisting companies with energy management issues.